Case study
Challenges in Production and Logistics
Our client in the automotive industry faced a significant challenge when investing in a new factory building to consolidate the production of gearbox variants. To ensure future production capacity and streamline logistics, they needed a solution that not only saved space but also improved ergonomics and automated non-value-adding transportation. Alternative solutions, such as conveyor systems or manual transport, would have required larger areas, resulted in poor ergonomic conditions, and increased staffing needs.
The Need for an Innovative Solution
Without this type of investment, achieving the desired production capacity would have been impossible. Manual handling of materials and products would lead to higher costs and inefficiency while compromising the work environment. It was essential to find a solution that met the client’s high standards for availability, safety, and ergonomics.
Elektroautomatik Delivers Customized AGV Systems
Through its Mobile Robotics business area, Elektroautomatik developed and delivered customized AGV (Automated Guided Vehicle) systems that were operational immediately after installation. These systems consisted of over 100 AGVs that served as work and assembly stations, transported gearboxes between different assembly stations, and managed material flows between pre-assembly and main assembly lines. Thanks to this solution, the client optimized space efficiency, ensured high availability, and improved the working environment for their employees.
Successful Outcome Despite Challenges
The project resulted in the successful installation and commissioning of over 100 AGVs during a short installation window in the summer of 2023. Despite challenges such as long lead times for materials and components, Elektroautomatik delivered a solution that met the client’s requirements and expectations. The client chose Elektroautomatik based on previous successful projects, the strong relationship between the parties, and Elektroautomatik’s ability to understand and meet their specific needs through tailored solutions.
Improved Efficiency and Working Environment
By implementing the AGV systems, our client in the automotive industry has not only secured their production for future needs but also optimized material logistics and improved the working environment. This project demonstrates how innovative and customized solutions can overcome significant challenges and deliver real value to the customer.
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